2002 mustang intake manifold crack

If your vehicles intake manifold is cracked, the pressure can force air through the crack and cause the motor to make a loud whistling or hissing noise. Which ford vehicles have an intake manifold problem. My 2001 mustang gt has the dreaded crack next to the thermometer. These engines use plastic intake manifolds and from 1996 through 2001 there was a problem that can leave drivers stranded. The ford racing intake manifold will be slightly larger and flow better than this factory replacement. Ford mustang gt, ford mustang, polished aluminum intake manifold developed in conjunction with mustang specialists, this manifold has been chassis dyno proven to produce as much as 20 more rear wheel hp than a stock manifold at 6,500 rpm. Recently the intake developed a crack, an issue well known, and documented by ford owners. Other then a new manifold, anything else i should co read more. Overextending the parts service promotes sludge formation, which clogs the engines. I noticed a while ago something seemed to be leaking. Moms 2001 mercury grand marquis ls plastic intake manifold cracked below the thermostat housing, causing antifreeze to leak when engine warmed up. How to remove exhaust manifold on 2002 ford mustang v6.

Slide the exhaust manifold up and off of the studs and remove it from your mustang. I dont want to alarm you, however, i just replaced my sons intake manifold. Most intake manifold kits are direct replacements for stock intake manifolds. Buy a 2002 ford mustang intake manifold at discount prices. Its actually only leaking between the housing and manifold. There is a crack on one of the rear bolt mounting tabs, and leaking coolant. We use cookies to give you the best possible experience on our website.

I didnt know of the defective manifold until mine cracked and the parts guy at my. Cracks in the manifold can leak air, resulting in a vacuum leak and poor engine performance. Get the best deals on intake manifolds for 2001 ford mustang when you shop the largest online selection at. Set them aside in an area where you can easily find them later. It was repaired by a trusted local mechanic, by replacing the intake manifold with a dorman aftermarket replacement that incorporates the required frontal aluminum piece. Place your order and well ship it to you real fast.

The 19972001 ford explorer v8 with a 100% plastic intake manifold is known for engine overheating, even with normal use, and a coolant leak from the front of the manifold. Everyday driving can stress the intake manifold, causing it to leak or crack. Led third brake light to replace old sun damaged one, shorty antenna, new pi intake manifold with aluminum crossover my original was all plastic. Plastic intake manifold may crack causing coolant leak. I recently began to loose coolant in my 1998 mustang gt which has 30,000 miles. A cracked intake manifold will allow the gases in the intake to escape, sometimes quite noisily. A cracked intake manifold on your vehicle is a serious problem that can lead to expensive repairs.

Intake manifolds for 2001 ford mustang for sale ebay. How to replace the intake manifold on a mustang it still. How to repair a leaking or cracked intake manifold kseal. Ford mustang intake manifold runner control replacement costs. Ford mustang intake manifold manifolds replacement. Rotate the nuts on the rear exhaust manifold counterclockwise until they come out. I have to re modify some components to make it fix. Making sure that the air gets into your engine in correct proportions is partly the job of the mustang intake manifold. So make sure you are getting the right intake manifold for your car. Service type intake manifold runner control replacement. The manifold is an integral part of the engine and its location depends on the model of the car. Ford mustang intake manifold intake manifold for mustang. Intake manifolds for 2002 ford mustang for sale ebay.

Actually dorman makes two versions of this manifold. Boxi upper intake manifold for ford explorer 20022005 mercury mountaineer 20022005 v8 4. Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. As such, the engine needs to be treated with care and any wear and tear should be sorted out as soon as it appears. The engine is the most essential part of a vehicle and with a cracked intake manifold, it is no more a vehicle than a storage device. This factory crossover was prone to cracking at the front molded seam.

Defective ford intake manifolds get your money now. The 2002 ford mustang has 1 problems reported for exhaust manifold cracked. I think i may be able to cut the crack out, fill it and run it for a week or so. Pcv valves are designed to precisely return crankcase combustion gases to the air intake system.

The intake manifold supplies fuel and air mixtures to the cylinders for even distribution of the combustion mixture. We have you covered with this stock style replacement. It was leaking coolant just behind the thermostat housing base. I have a new intake manifold arriving tomorrow, but i need to take it a good 20 miles out of town to get the. Featuring bigger intake runners and bigger throttle body openings, these stronger manifolds are a great. New engine probe pistons, eagle rods, probe efi pro mustang intake, na 12. I already have a 67 mustang hot rod in the garage i dump money into haha. For 19992004 ford mustang intake manifold dorman 55528ff 2003 2001 2002 2000 gt fits. Come join the discussion about restoration, modifications, nos parts, troubleshooting, vin. They introduced an improved intake manifold beginning on the 2002 models and this greatly reduces. We demonstrate what it takes to install a bullitt mustang intake manifold on your twovalve 4. The 2002 ford f150 has 2 problems reported for exhuast manifold keeps cracking. So you 9901 gt owners who could possibly still have the intake manifold with the plastic crossover, youll want to grab an upper alternator bracket when switching to the ford racing intake manifold. As the engine runs, especially at high speeds, it will put more pressure on the intake manifold.

The problem is a sudden cracking of the intake manifold. There doesnt appear to be a crack in the manifold but the darn brass fitting just loosened up from the threads. Americanmuscle has intake manifolds available from such brand name. The intake manifold in my 96 mustang cracked while the dealer was performing routine maintenance they covered it under recall.

If you want your mustang to move down the road, it needs more than just a working engine and gasoline. Bullitt mustang intake manifold twovalve gt intake. Click here for more info on the ford racing intake manifold. Mustang gt ford racing intake manifold install 9904 4. It is located on the thermostat housing below the intake. Replacing the intake manifold correctly takes some knowledge and the right parts. This manifold, of course, is a direct replacement for all 20022004 2 valve mustangs since they were already outfitted with the redesigned manifold.

A forum community dedicated to vintage ford mustang owners and enthusiasts. Apremium engine intake manifold assembly for ford e150 e250 f150 lobo. These threads are so tiny i doubt they would hold the fitting in a strong breeze. Unbolt the egr valve that is mounted between the intake manifold and the firewall. The hole do not line up and some washers needs to be used. A performance ford mustang intake manifold helps bring in more air to help produce more power. Ford racing m9424p46 mustang intake manifold performance. The dealer said that the identical problem is covered by a recall but that only crown vics, mustangs, and a few others police models are covered. The pictures provided here, are of the actual intake which i removed from my sons 2003 gt mustang 4. Lift up on the plenum and then disconnect the last vacuum line. A cars ford mustang intake manifold assists the steady stream of intake air that is necessary for clean performance. There is a crack on one of the rear bolt mounting answered by a verified ford mechanic. A check revealed the intake manifold was cracked on the right rear side.

In need of a highquality ford mustang intake manifold. If the stock intake on your 19992004 gt mustang is cracked and causing you issues, replace it with a brand new. If youre mustang has a miss or a hesitation it might be time to replace your damaged or cracked intake manifold. This new and improved intake manifold is designed to eliminate those problems. Choose top quality brands apauro parts, api, atp, autotecnica, diy solutions, dorman, replacement, skp. Remove the two throttle cable bracket to plenum bolts with a 10mm socket. Cracked intake manifold mustang forums at stangnet.

Loosen the five 8mm bolts that hold the plenum to the manifold. But if you decide to take on the task, here is the stepbystep guide. Professional products 54061 satin intake manifold for ford. These aftermarket mustang intake manifolds are a perfect way to increase horsepower and torque in your 4.

One bottle of kseal can seal the intake manifold for a permanent repair. The crack hasnt gone all the way down yet just on top. The signs of a cracked intake manifold it still runs. Chunk of platic missing from inside of cracked intake manifold. Entering intake manifold in their search engine wont pull it up either.

I may want to buy another but it have to be the racing intake manifold. Dormans intake manifold includes all the essential components for a full repair. This replacement pi intake manifold w gasket set is an aftermarket replacement for your factory intake manifold for the 1999 to 2004 mustang gt. If you suspect your vehicle has a cracked intake, you should. Since this part is a direct replacement, the exact fit. Ive been doing some major work on my 2002 gt, and as a result the frontend has been up on jackstands for the past 8 months or so since the end of august, of last year. This will often trigger the check engine light and low engine coolant warning light the engine coolant leak is from a factory defect, which causes cracking on the front coolant passage of the intake manifold. It could leak coolant as well, externally, into the cylinders, or into the oil. More like a complete service kit than a single part. We offer 199498 mustang intake manifolds from some of the top manufacturers in the industry, including edelbrock, trickflow, bbk and professional products and ford racing. This manifold, of course, is a direct replacement for all 20022004 2 valve mustangs since. Here, you can learn more about the ford engine problem and how to fix your vehicle. The critical function of your ford mustang intake manifold is to smoothly provide the fuelair mixture or just air depending on the engine to each port of the pistons. Carefully remove the throttle cable spring and then remove both throttle cables.

Removing and replacing the intake manifold on your mustang may be required to repair a variety of issues, including those associated with the cylinder heads. Opr mustang replacement pi intake manifold w gasket set. This intake manifold is a direct replacement for 20012004 mustangs but its an upgrade for all 19992000 mustangs. Ford mustang intake manifold gasket best intake manifold.